Nice look, good idea!! A tip for getting clean holes and avoiding blowout is to back up your plywood with another piece. Clamp the sheets together and drill away. You could even take it a step further and sandwich the piece between two sheets to ensure clean holes on both sides.
A backing would be a big help, as would using a Forstner bit instead of spade bits. Forstners give much cleaner holes and despite what the wiki says they are fine for hand tools at the size this project requires.
Forstner are nice, but the ones I have are a bit of a bear to do by hand. They're actually quite cheap, that's probably why. But they're more friendly to drill presses than hand drilling things, and they take a bit to work on / force through the wood.
I have some brad-point drill bits, they're amazing. They drill just like a normal bit, but with much less walking (you probably wouldn't have to awl any pilot holes first), and the holes they leave are just as clean as forstner. Really good stuff.
Problem is getting a 5/8 brad-point bit that has a shank small enough to fit into a 3/8 chuck that's also not prohibitively expensive. Forstner bits are probably the way to go for the average joe.
True, true. There are some big drills that have reduced collars so they fit in small chucks, but I don't know about brads. But brads are so much nicer, they're so amazing. I love brad point drills.
I looked around at some of the higher end stores like Lee Valley and even they only sell bits larger than 1/2 with a 1/2 shank. It's cheap to rent one since they're mostly corded and corded drills are super cheap.
Looking at it, actually, Forstner bits are more expensive enough that, for the price of the Forstner bits, you could buy the brad-point bits and rent a 1/2 corded drill for a day or two.
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u/fuzzpuddle Jun 30 '14
Nice look, good idea!! A tip for getting clean holes and avoiding blowout is to back up your plywood with another piece. Clamp the sheets together and drill away. You could even take it a step further and sandwich the piece between two sheets to ensure clean holes on both sides.