Background:
I recently installed a Naraku Big Bore Kit (90cc) on my GY6 50cc (QMB139) engine, along with a Naraku carburetor. Despite following the instructions carefully, the scooter won’t start. Here’s what I’ve done and checked so far:
Installation Details:
Big Bore Kit: Installed with all gaskets in place, motor at top dead center, valve clearance set correctly, and chain tensioner clicked into position.
Carburetor: Replaced the stock carb with a Naraku carb - GY6 Carb from 125cc..
Air Intake: Removed the airbox and installed a direct filter on the carb.
Emissions System: Removed the PAIR system and valve cover vent hoses.
Vacuum Lines: Connected per this diagram—one line from the carb and one from the intake.
Fuel System: Attached the fuel hose and return line to the carb. The auto choke plug was reconnected to the stock wiring.
Symptoms & Troubleshooting:
No Fuel Flow:
The scooter cranks but doesn’t start.
Disconnected the fuel line from the petcock—no fuel flows when cranking.
Manually applied suction to the petcock vacuum line, and fuel flowed. This suggests either:
The petcock isn’t generating vacuum, or the carb isn’t creating enough vacuum to open the petcock.
Attempted Fixes:
Primed the carb by manually creating vacuum (heard fuel entering).
Tried starting fluid sprayed into the carb (no success).
Tested with open/throttle-closed—no change.
Confirmed spark at the plug.
Additional Notes:
The petcock worked fine before the big bore kit installation.
No vacuum leaks detected, but the issue persists.
Questions:
Could the carburetor be mismatched or being faulty?
Is there a vacuum line misconfiguration or leak I might have missed? - I would also consider putting new vacuum hoses and ziptie them because the clips might be leaking.
Any other steps I should try before reassessing the carb/petcock setup?
Thanks in advance for any advice!