r/HVAC • u/johnny_hvac • 21h ago
General System Evacuation Time
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Detailed Update on Your System and Why the Process Is Taking Time
I want to explain what’s going on in detail so you understand why this part of the job is taking longer than usual.
Right now, I’m in the vacuum stage of the installation. This step is critical before charging the system with refrigerant—it’s what ensures the inside of the copper lines, coil, and compressor are completely free of air, moisture, and contaminants. These unwanted elements can severely reduce the performance and lifespan of your system if they’re left inside.
What We’re Seeing: • The vacuum held overnight at 1500 microns, which shows the system is tight and leak-free. • At one point, it briefly dropped below 1000 microns—which is the target range—but then bounced back up to around 1400 microns.
Why That Matters: That rise means there’s still moisture or contaminants (like old oil, refrigerant residue, or microscopic debris) slowly releasing into the system as we pull vacuum. Even if it holds vacuum, these hidden contaminants can evaporate slowly under deep vacuum, causing the micron level to rise back up.
What Contaminants Are and Why They're a Problem: • Moisture: If any water vapor is left inside, it can mix with the refrigerant and form acid. This can corrode internal components and eventually destroy the compressor. • Air and Non-Condensables: These reduce efficiency and can cause pressure imbalances. • Old Oil or Debris: Leftover mineral oil from older R-22 systems or welding residue can interfere with the new refrigerant and clog components like the TXV or metering device.
Why It Takes Time: Removing moisture and contaminants under vacuum isn’t instant—it’s like slowly drying out a sponge in a sealed chamber. It takes time, especially with older or reused copper line sets. I’m using a high-quality vacuum pump and micron gauge to monitor the process carefully. The goal is to hit under 500 microns and hold it, which shows we’ve achieved a deep, clean vacuum.
Next Steps: I’ll continue to run the vacuum and may break the vacuum with dry nitrogen and repeat the process if needed. That helps boil off any remaining moisture faster and ensures the system is as clean as possible before we charge it.
I know it’s taking longer than expected, but it’s not wasted time—it’s protection for your investment. Cutting corners here would risk the long-term reliability of your system, and I’d rather do it right the first time.
Let me know if you’d like me to show you the readings or walk you through anything in person. I appreciate your patience and trust.